Sludge Processing and Biosolids Management Improvements Project Case Study

City of Middletown, OH

This project converted and existing primary and secondary anaerobic digestion process to an Autothermal Thermophilic Aerobic Digestion (ATAD) process by constructing a new ATAD reactor tank, converting the existing digestors to a second ATAD reactor and a Sludge Storage Tank. The project included a new heat exchanger, sludge mixing pumps, blowers, odor control tank and automation to control the overall system.

The project also included conversion of existing sludge blending tanks to a new sludge blending and thickening facility. Work also included replacement of an existing belt press with a new centrifuge, complete with new sludge and lime conveyors. Final component of the project was the construction of a 10,000 sf Biosolids Storage building with a central conveyor.

Project Location: Middletown, Ohio
Project Cost: $13,329,757.14
Date Completed: October 9, 2009
Engineer: CDM, Inc. 
Delivery Method: Design-Bid-Build
Owner: Scott Tadych
City of Middletown
1 Donham Plaza
Middletown, OH 45042
(513) 425-1860
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